MIMAKI JV33-130 Especificações Página 1

MAINTENANCE MANUALMIMAKI ENGINEERING CO., LTD.TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, JapanPhone : +81-3-5420-867

Color Inkjet Printer JV33-130/1601-41-2. Tools required for maintenance workThe tables below show the tools and measuring instruments required for mai

Color Inkjet Printer JV33-130/1603-30Adjust X-Axis Motor CurrentIf there is a hunting noise when the motor is driven, adjust the power supply current

Overhaul of Driving Parts3-313-6-2. Y-axis MotorContentA summary of the series of operations to perform when replacing the Y-axis motor, is describe

Color Inkjet Printer JV33-130/1603-323Remove the KB bracket screws (x4), then disconnect the connector and remove the keyboard.4Remove the Y-axis moto

Overhaul of Driving Parts3-3310Reattach by reversing the removal pro-cedure.* Attach so that the belt is horizontal and centered on the Y-axis drive

Color Inkjet Printer JV33-130/1603-34Adjust Y-Axis Motor CurrentIf there is a hunting noise when the motor is driven, adjust the supply current to min

Overhaul of Driving Parts3-353-6-3. Y-axis Drive Pulley1Turn the main power supply of the printer off.2Remove the front cover (x4 screws), the Y cove

Color Inkjet Printer JV33-130/1603-364Remove the Y-axis motor cover (right side: 2 screws, left side: 2 screws).Manually move the head over the platen

Overhaul of Driving Parts3-378Move the head unit over the platen, and remove the head cover (2 screws) and station cover (2 screws) (See P. 3 - 4 )

Color Inkjet Printer JV33-130/1603-3813Loosen the screws (x4) for fixing the Y-axis motor belt tension, and reduce the tension on the belt.Remove the

Overhaul of Driving Parts3-393-6-4. Y Drive Belt1Turn the main power supply of the printer off.2Remove the front cover (x4 screws), the Y cover C (x4

Specifications of the main unit1-51-3. Specifications of the main unit Basic Specifications of the UnitItemSpecificationsNoticeJV33-130 JV33-160Head

Color Inkjet Printer JV33-130/1603-404Loosen the screws (x2) of the Y-SP plate on the left side panel, and release the tension from the Y drive belt.5

Overhaul of Driving Parts3-4110Align the belt holder 1 and the teeth on the left and right belt ends, and attach the belt holder 1 engaging the teeth

Color Inkjet Printer JV33-130/1603-423-6-5. Wiper Unit1Turn the main power supply on the right side panel of the printer ON, then select [MAINTENANCE]

Overhaul of Driving Parts3-435Remove the screws (x2), and remove the wiper assembly from the base.6Release the clamp from the lower part of the stati

Color Inkjet Printer JV33-130/1603-443-7. Overhaul of Other PartsThe JV33-130/160 drive system parts are as follows. Part Reference page3-7-1. Cutter

Overhaul of Other Parts3-453-7-1. Cutter Unit AssemblyContentA summary of the series of operations to perform when replacing the cutter assembly is

Color Inkjet Printer JV33-130/1603-464Remove the screws (x3), then remove the cutter unit.5Reattach by reversing the removal pro-cedure.Cutter Unit Po

Overhaul of Other Parts3-475Adjust the cutter unit position back-front.Decide the unit’s lengthwise position so that the cutter tool meets the slot (

Color Inkjet Printer JV33-130/1603-483-7-2. Linear scale1Remove the front cover (x4 screws), Y cover C (x4 screws), and the maintenance cover (x4 scre

Overhaul of Other Parts3-494Remove the screws from the right end of the linear scale, and remove the linear scale.5Remove the screw from the componen

Color Inkjet Printer JV33-130/1601-6Perpendicularity ± 0.5 mm/1000 mmMedia skew 5 mm or less /10 mPrint gap 2.0 mm or 3.0 mm (from the platen surface)

Color Inkjet Printer JV33-130/1603-503-7-3. Adjustment of the station heightAdjustment of the wiper height1Remove the front cover (x4 screws) and the

Overhaul of Other Parts3-51Adjustment of the station base height1Remove the front cover (x4 screws) and the station cover (x5 screws). (See P. 3 - 4

Color Inkjet Printer JV33-130/1603-52

4-1Contents4-1. Outline ... 4-24-1-1. Rough identification of the source of the

Color Inkjet Printer JV33-130/1604-24-1. OutlineThis chapter describes the troubleshooting for JV33-130/160. Before starting work, read and understand

Outline4-3This section describes troubleshooting procedures for the problems for which error messages are displayed.1. Identifying the error category

Color Inkjet Printer JV33-130/1604-44-2. Troubles for which error messages are displayed4-2-1. Error messages and corrective measures<Error message

Troubles for which error messages are displayed4-5ERROR 08LinearEN-CODER: SENSORAn error occurred in detection by the linear encoder.(Counting imposs

Color Inkjet Printer JV33-130/1604-6ERROR 25FULL-SPEED An error occurred in communication between the host computer and the interface board for USB2.0

Troubles for which error messages are displayed4-7ERROR 45CAPPING : PARAMETERAn error occurred in capping control. (Improper parameter adjusted value

2-1Contents2-1. Operation Principle ... 2-22-1-1. Sequence at Power-on ...

Color Inkjet Printer JV33-130/1604-8E84 h'******** Verify error (As the support functions will be sup-ported after the releasing, this error does

Troubles for which error messages are displayed4-9ERROR 250Y COORDI-NATESAn error was detected during scanning opera-tion.Turn the main power OFF and

Color Inkjet Printer JV33-130/1604-104-2-2. Warning messages and corrective measures<Warning messages and corrective measures >Display CauseRem

Troubles for which error messages are displayed4-11<LOCAL.1> [#01]INK END MCYKInk for one supply path has been completely used up.Replac

Color Inkjet Printer JV33-130/1604-12Expiration:1MONTHMMCC - - - -The expiration date of an ink cartridge has passed (one month has passed after the s

5-1Contents5-1. Outline ... 5-25-1-1. Operation Explanation ...

Color Inkjet Printer JV33-130/1605-25-1. OutlineJV33-130/160 is provided with the circuit boards shown below. Fig.5-1Part Reference page Part Referenc

Outline5-35-1-1. Operation Explanation The JV33-160/130 slider has 1 head with 180 nozzles (180 dpi intervals) x 8 rows. Ink is ejected from the in

Color Inkjet Printer JV33-130/1605-45-1-2. Power Supply Board name: Power supply PCB assembly (E300474) The input value and output values of power s

Outline5-5GND and FG are directly processed in the power supply (pattern)<HEAT ON/OFF> (CN4)Model number (MOLEX) : B6B-XH-A (LF) (SN)PIN Termin

Color Inkjet Printer JV33-130/1602-22-1. Operation Principle2-1-1. Sequence at Power-onThe following is the sequence after power-on.2-1-2. Origin Poi

Color Inkjet Printer JV33-130/1605-65-2. Circuit Board Specifications5-2-1. Main PCB Board name: Main PCB assembly (E104853) The CPU is SH-3 (RISC,

Circuit Board Specifications5-7Main PCB Connector Signals5-2-2. PRAM PCB Board name: 128MB PRAM PCB assembly (E103819) Inside the electrical box on

Color Inkjet Printer JV33-130/1605-85-2-4. X-axis motor relay PCB Board name: X-axis motor relay PCB assembly (E104856) Located inside the left cove

Circuit Board Specifications5-95-2-5. Ink slider PCB Board name: Ink slider PCB assembly (E104855) Located on the top of the print part slider. FF

Color Inkjet Printer JV33-130/1605-105-2-9. Head memory PCB Board name: Head memory PCB assembly (E104428) Head ID information is stored. Assembled

Electronic block diagram5-115-3. Electronic block diagram5-3-1. Connection diagram inside main unitE300539Y-axis motorDC24V/40W 1000PLS)E103819PRAM

Color Inkjet Printer JV33-130/1605-12E300532X-axis motorE104539Keyboard LEDCN2 x8Ink cartridge x8Valve solenoid x 8E104908Cover sensor cable L Assy E1

Electronic block diagram5-135-3-2. Connection diagram outside main unitE103646Dryer fan fork PCBDryer fan unitE103646Dryer fan fork PCBE102451Dryer f

Color Inkjet Printer JV33-130/1605-14

1AACTION TEST ... 2-32ADJUST Function ... 2-20DEALER No ...

Operation Principle2-32-1-3. Set UpMachine ConfigurationThe following required resources are checked. 2-1-4. Media DetectionMedia width and media thi

Color Inkjet Printer JV33-130/1602POINTER OFFSET ... 2-25Power Supply ...

D500346-11-13092007© MIMAKI ENGINEERING CO., LTD. 2007EVITFW:1.3

Color Inkjet Printer JV33-130/1602-42-1-5. Sequence of Maintenance Function CARRIDGE OUTNote : In order to avoid dehydration of nozzle surface and in

Operation Principle2-5 PUMP TUBE WASHCleaning of ink discharge path. Operation sequence is as the following.Note : In order to avoid dehydration of

Color Inkjet Printer JV33-130/1602-6 DISCHARGE&WASHInk in head, damper and tube is discharged to execute cleaning.*1 As an IC chip is not placed

Operation Principle2-7When reached to near full:The options “CONTINUE” and “EXCHANGE” is displayed.When reached to full: Only the option “EXCHANGE” i

Color Inkjet Printer JV33-130/160iiThis manual covers the instructions and useful information to be given to the service personnel on maintenance of t

Color Inkjet Printer JV33-130/1602-8 4-color filling2 paths of the same color are linked directly after the cartridge valve. Normally the valve of 1

Operation Principle2-9Flow of the ink supply controlThe ink supply control flow can be divided as the followings. Error check of a cartridgeThe erro

Color Inkjet Printer JV33-130/1602-10b) When there are plural of effective cartridges in 1 supply path.Occurrence timing of supply cartridge switching

Operation Principle2-11 Cartridge LEDLighting/blinking of 2 types of LED informs cartridge states to show the timing of replacement.When the Control

Color Inkjet Printer JV33-130/1602-12 Open/close instruction for supply valveGenerally, a supply valve is in the CLOSE state, and OPEN is instructed

Operation Principle2-13If the filling is not 4-color, or if the filling is 4-color and switching is not possible within 1 supply system, the warning

Color Inkjet Printer JV33-130/1602-14Ink system error monitoring Operation at occurrence of an ink system errorError check on ink system/cartridge is

Operation Principle2-15Ink residual quantity controlResidual quantity of cartridge ink is calculated by subtracting ink consumption quantity obtained

Color Inkjet Printer JV33-130/1602-16 Errors related to ink residual quantityErrors related to ink residual quantity are shown in the table below.* A

Operation Principle2-17Ink Suction and Discharge ControlOutline of control A roller pump (ink suction pump) is used for ink suction and ejection. 

iiiSymbolsThe following symbols are used in this manual. Understand the symbols, and be sure to observe the instructions.Safety SymbolsIn text Name o

Color Inkjet Printer JV33-130/1602-18Outline flowPoints to note with 4-color fillingIn initial filling, to eject air completely from the ink paths, su

Operation Principle2-19Initial Filling At device starting, when ink is not filled, initial filling is conducted. Operation sequence is as the followi

Color Inkjet Printer JV33-130/1602-202-2. Functions2-2-1. ADJUST Function#ADJUST function comprises the following items executed at factory shipping o

Functions2-21HEAD WASHCleaning head, damper and tube.*1 As an IC chip is not placed in a washing solution cartridge, it is recognized that IC chip re

Color Inkjet Printer JV33-130/1602-22MANUALhead WASHAt head cleaning with a syringe (after head replacement and so on), cap off to execute dry suction

Functions2-23HEAD ID Contents: Head ID input of JV33 is automatically executed by the system.The head memory PCB Assy is equipped on the head unit A

Color Inkjet Printer JV33-130/1602-24SERIAL No Contents: Confirmation and setting of serial ID.8 characters of alphabet and numeral (0~9, A~Z) can be

Functions2-25MEDIA COMP.2 Contents:Basic feeding amount of media is compensated. Key operation[ENTER]:Drawing an adjusting pattern[]: Input compen

Color Inkjet Printer JV33-130/1602-26EXCHANGE PARTSDisplaying of replacement date history of parts/unit, or registering of replacement date. REGISTRA

Functions2-272-2-2. TEST FunctionThe test function comprises the following items executed in shipping, and the maintenance operation.<Test functio

Color Inkjet Printer JV33-130/160ivCaution LabelA caution label is stuck on the printer as shown below. Check the label before work. If it is illegibl

Color Inkjet Printer JV33-130/1602-28CHECK PATTERNThe following 4 types of drawing are allowed in check pattern. Procedure of pattern drawing is shown

Functions2-29ALL PATTERNThe following check patterns are drawn in the block.MOTOR TESTThe following 6 motors are tested. X SERVO MOTOROperation of X

Color Inkjet Printer JV33-130/1602-30 XY SERVO MOTOROperation test of XY-servo motor is executed.Note: During the test, heater temperature control is

Functions2-31 PUMP MOTOROperation test of pump motor is executed.Note: Be careful when executing (FORWARD) while the cap motor is on because this wi

Color Inkjet Printer JV33-130/1602-32WA RM I N G T E STControl test of the head warming heater ON/OFF is executed.Note1: Temperature is displayed with

Functions2-33SENSOR TESTVarious sensors are tested.Before starting the test, turn the servo motor and stepping motor to OFF, after finishing the test

Color Inkjet Printer JV33-130/1602-34PAPER SENSORPaper width sensor is tested.Cap OFF (station moved to the lowest position), reading of paper width s

Functions2-35MEMORY CHECKVariety of memory of the device is checked.The memory check requires the following time. (1 count)MAIN.SDRAM : Approx. 12 mi

Color Inkjet Printer JV33-130/1602-36SKEW CHECKSkewing of media is checked.When media is not detected, an operation error (ERROR30) is displayed.Feed

Functions2-37LINEAR ENCODERINK CARTRIDGEWASH CARTRIDGE<Encoder test>Item ContentLINEAR ENCODER Linear scale, Linear sensor are tested.Moving a

vContentsOutline of Maintenance 1-1. Precautions in Maintenance ... 1-21-1-1. No

Color Inkjet Printer JV33-130/1602-382-2-3. Special Key FunctionA function executed with pressing certain key SW at starting the device, the function

Functions2-39System Parameter Input ModeStarts the device in system parameter input state of #PARAMETER function.This function is for initializing pa

Color Inkjet Printer JV33-130/1602-402-3. Operation Flow2-3-1. OutlineThe followings are items to be operational at the maintenance open. As for the o

Operation Flow2-412-3-2. SETUPSETUPｾﾝﾀｸ :ﾀｲﾌﾟ 2ｾﾝﾀｸ :ﾀｲﾌﾟ 3ｾﾝﾀｸ :ﾀｲﾌﾟ 4END-255 ～ 255ENTEREnd of drawing/ E NDENTER>ENDENT

Color Inkjet Printer JV33-130/1602-42SETUP 2FUNC IO N / Λ / VFUNC IO N / Λ / VPlots a pattern from the plotting origin. The edge of the ima

Operation Flow2-432-3-3. MAINTENANCEMAINTENANCEFUNC IO N / Λ / VENTERENTERΛ / VENTER(C L O S E )After the cover is closedENTERΛ / VAfter the cove

Color Inkjet Printer JV33-130/1602-44MAINTENANCE 2FUNC ION / Λ / VENTERΛ / VΛ / VENDENDENDENTER/E NDENTER/E NDENTER/E ND《When washing solution fi

Operation Flow2-45 DISCHARGE&WASHENTEREnd processDischarge status checkEnd of dischargeIncomplete dischargeConfirmation of the stateEnd processS

Color Inkjet Printer JV33-130/1602-462-3-4. MACHINE SETMACHINE SETUPFUNCION / Λ / VΛ / VENTERENDENTER/ENDENDENTER/ENDENTERENTEROFF is only settable a

Operation Flow2-472-3-5. COMMON SETUPCOMMON SETUPFUNCION / Λ / VFUNCION / Λ / VFUNCION / Λ / VFUNCION / Λ / V:OFFENTERENDENTEREND:OFFOnly settabl

Color Inkjet Printer JV33-130/160vi3-3-3. Capping Assembly ... 3-133-3-4. Major

Color Inkjet Printer JV33-130/1602-482-3-6. INFORMATIONINFORMATIONFUNCION / Λ / VENTERENDIf there is no history record.FUNCION / Λ / VENTERENDFUNCIO

Operation Flow2-492-3-7. ADJUST#ADJUST / PRINTHEAD ADJUST <ent>Adjust pattern dr aw ing#SLANT ADJSUTPRINT START :ent#DROP.POS.

Color Inkjet Printer JV33-130/1602-50#ADJUST 2FUNC ION / Λ / VENTER0 ～255Λ / VENTERΛ / VENTERENTERENDENDΛ / VΛ / VENTERENTERENDENDEND ENDENDEN

Operation Flow2-51 HEAD WASHENTERDischarge status checkEnd of dischargeENDEnd process Incomplete dischargeConfirmation of the stateSuction status ch

Color Inkjet Printer JV33-130/1602-522-3-8. TEST#TEST FUNCION / Λ / V6- Colors =: KMCYmc8= Colors =: KMCY 1234PATTERN :50 %, 25% ,12 .5% ,6. 25%

Operation Flow2-53#TEST 2FUNC IO N / Λ / VENTERFUNC IO N / Λ / VENDENTER ENTERENTERHeater temperature control is cut off.Temperature and AD

Color Inkjet Printer JV33-130/1602-54#TEST 3FUNC IO N / Λ / VENTER:ONENTERENTERENTERENTERERRO RΛ / VΛ / VERRO RERRO RΛ / VΛ / VΛ / VENDENDENDEND

Operation Flow2-55FUNC IO N / Λ / VENTER ENTERΛ / VENTERΛ / V[∧] [∨]:Status changeOPEN = ” o” /CLOSE = “. ”Λ / VENTERENDENTERENDENDENDENDENDEND

Color Inkjet Printer JV33-130/1602-562-3-9. PARAMETERPARAMETERΛ / VInitialization of all parametersENTERInitialization of system param etersInitializ

Operation Flow2-57PARAMETER 2ENTERENTERΛ / VENTERΛ / VΛ / VENTERENTERΛ / VENTERΛ / VENTERΛ / VENTERENTERENTERENTERENTERENTERENTERENTERENTERΛ / VENTE

1-1Contents1-1. Precautions in Maintenance ... 1-21-1-1. Notes on repair ...

Color Inkjet Printer JV33-130/1602-58

3-1Contents3-1. Outline ... 3-23-2. Overhaul of Covers ...

Color Inkjet Printer JV33-130/1603-23-1. OutlineThis chapter describes disassembly and reassembly of JV33-130/160. The description given here is chief

Outline3-33-1-2. Tools and jigs Tools to be used at disassembly and reassembly Adjustment toolsName RemarksPhillips screwdriver Type 1Type 2Type 2F

Color Inkjet Printer JV33-130/1603-43-2. Overhaul of CoversThe cover parts for the JV33-130/160 are as follows.Printer Front PanelContinued to next pa

Overhaul of Covers3-5Printer Rear PanelPut cover inside the washer of loosened screws to tighten them.ICU Cover1. Remove the screws (x4)2. Remove the

Color Inkjet Printer JV33-130/1603-63-3. Overhaul of Ink-related PartsInk-related parts of the JV33-130/160 are shown below. Part Reference page3-3-1.

Overhaul of Ink-related Parts3-73-3-1. Head UnitContentGeneral Procedures and instructions for Head Unit Replacement are described here.Tools and J

Color Inkjet Printer JV33-130/1603-8Preparation (Cleaning within Head)1Charge Head Change Washing.Remove Damper Assembly from Washing Jig in the head,

Overhaul of Ink-related Parts3-9Filling Ink* Take the right procedure to save ink and improve work efficiency1Set media and turn the power ON.2Execut

Color Inkjet Printer JV33-130/1601-21-1. Precautions in Maintenance1-1-1. Notes on repair Observe the following precautions in maintenance work. Be s

Color Inkjet Printer JV33-130/1603-104Adjust the angle using the following pro-cedure.The a column and b column patterns are printed alternatingly at

Overhaul of Ink-related Parts3-11Drop Position Correction1Select “DROP.POS ADJUST” from the operation menu.2Select a scan speed for the standard.Sele

Color Inkjet Printer JV33-130/1603-123-3-2. Pump Motor1Remove the station cover (x5 screws). (See P. 3 - 4 )2Remove the head cover (x2 screws). (See

Overhaul of Ink-related Parts3-133-3-3. Capping Assembly1Turn the main power supply of the printer off.2Manually move the head unit over the platen.3

Color Inkjet Printer JV33-130/1603-147Remove the coupler between the cap-ping assembly and tube.8Remove the screws (x2).9Remove the capping assembly w

Overhaul of Ink-related Parts3-153-3-4. Major Parts for Washing Cartridge Assembly1Execute [MACHINE SETUP] -[#ADJUST] -[HEAD ADJUST]- [HEAD WASH] to

Color Inkjet Printer JV33-130/1603-163Change the coupler when switching between 4/6 (+white) colors.The factory default setting is 4-color.Use the pro

Overhaul of Ink-related Parts3-171. Loosen the coupler screws and remove the tube and O-rings.2. Put on the rubber plugs on the coupler.* Make sure t

Color Inkjet Printer JV33-130/1603-183-4. Overhaul of PCBsPCBs to be used for JV33-130/160 are shown below. Part Reference page Part Reference page3-4

Overhaul of PCBs3-193-4-1. Main PCBContentIn changing Main PCB, parameters must be registered to Main PCB ROM after the change. Because of the time

Precautions in Maintenance1-3 Do not tilt the printer with the ink cartridges filled with ink. Doing so can give rise to leakage of ink.In principle

Color Inkjet Printer JV33-130/1603-20Upload Parameters1Start JV33 with parameter Up/Down load Mode.Turn the power ON with pressing []+[].2Start FWUp

Overhaul of PCBs3-216Save Parameter File.Parameter Save Window automatically appears when Upload is successfully completed.Enter file name to save pa

Color Inkjet Printer JV33-130/1603-22Download Parameters1Start JV33 with parameter Up/Down load Mode.Turn the power ON with pressing []+[].2Start th

Overhaul of PCBs3-239Turn the JV33 power supply off.Check that the screen as shown on the right is displayed on the JV33 control panel, then turn the

Color Inkjet Printer JV33-130/1603-245Enter the test conditions and execute “Y MOVING ADJUST”.Input the following conditions.Speed (S) : 5 ~ 10 mm/sAc

Overhaul of PCBs3-253-4-2. Station PCB1Turn the main power supply of the printer off.2Remove the right cover. (See P.3-4 )3Remove the screws (x4), an

Color Inkjet Printer JV33-130/1603-263-5. Overhaul of SensorsSensors for JV33-130/160 are shown below. Linear sensorCartridge near-end sensorMedia end

Overhaul of Driving Parts3-273-6. Overhaul of Driving PartsDriving parts for JV33-130/160 are shown below. Part Reference page3-6-1. X-axis Motor p.3

Color Inkjet Printer JV33-130/1603-283-6-1. X-axis MotorContentA summary of the series of operations to perform when replacing the X-axis motor, is d

Overhaul of Driving Parts3-29Removing/Installing the X-axis motor assembly1Turn the main power supply of the printer off.2Remove Left Cover. (See P.3